A Simple 3-Point Checklist for Maintaining Liquid Handling Syringe Pumps
Precision and consistency are at the heart of healthcare delivery, and few devices embody that more than the syringe infusion pump. From intensive care units to research labs, these compact machines play a quiet yet vital role in administering critical medications and fluids with utmost accuracy.
But even the best-performing syringe pumps are only as reliable as the care they receive. Regular maintenance isn’t just about keeping the device clean, it’s about safeguarding patient safety, ensuring precision, and extending the machine’s working life. Fortunately, maintaining your syringe pumps doesn’t have to be complicated. All it takes is a structured, practical approach.
This blog will walk you through a simple, 3-point maintenance checklist to help your team stay proactive and confident when caring for your syringe infusion systems.
Why Syringe Pump Maintenance Is Non-Negotiable
Unlike larger infusion systems, syringe infusion pumps are designed for small-volume, high-precision delivery, making them especially crucial in paediatrics, neonatal ICUs, anaesthesia, and oncology. These pumps deliver medication in minute doses, where even a slight deviation in flow rate can have significant consequences.
Malfunctioning syringe pumps can result in:
- Incorrect dosage (under- or over-infusion)
- Delayed therapy, especially in time-sensitive scenarios
- False alarms that disrupt clinical workflows
- Device downtime, leading to backup plans that may not offer the same accuracy
That’s why building a strong routine around syringe pump care is key. The following 3-point checklist gives you a structured and actionable way to stay ahead of problems.
1. Inspect and Clean the Pump Thoroughly and Regularly
This may sound basic, but many technical issues with syringe pumps originate from neglecting routine cleaning and surface inspections. This should be the first step in your maintenance protocol.
a) Daily Surface Cleaning
Use a non-abrasive cloth with 70% isopropyl alcohol or a hospital-grade disinfectant to gently wipe the outer casing, control panel, and syringe mounting area. This helps prevent the buildup of contaminants, especially in high-touch areas.
Avoid: Spraying liquids directly onto the machine or using bleach-based cleaners that can degrade surfaces.
b) Syringe Holder & Tubing Check
Look for remnants of dried medication or bodily fluids around:
- The plunger pusher
- Syringe clamps
- Tubing ports
- Mounting rails
Residue here can affect syringe alignment and result in flow errors. To remove buildup gently, use a soft brush or a sterile cotton swab.
c) Casing and Cable Integrity
Ensure there are no cracks, loose joints, or exposed wires, especially around the power port and display panel. Inspect power cables and charging adaptors for fraying or weak connections.
Tip: Make this inspection part of your end-of-shift checklist in high-use environments like ICUs or labs.
2. Verify Functionality and Recalibrate Periodically
Syringe pumps rely on precise internal mechanisms such as stepper motors and software-driven delivery algorithms. Without regular functional checks and calibration, these components can become inconsistent, leading to subtle but dangerous inaccuracies.
a) Plunger Movement Test
Start the pump with an empty test syringe and monitor the plunger motion:
- Does it move smoothly?
- Is it jerky or noisy?
- Does it reach the expected endpoint?
Abnormal behaviour could indicate issues with the motor drive or internal gears.
b) Alarm and Sensor Test
Simulate error conditions, like occlusion, syringe dislodgement, or air-in-line, to confirm whether the pump’s alarm system responds appropriately.
Some key indicators to test:
- Occlusion alarm activation speed
- Audibility and visual alert of alarms
- Sensor recognition of syringe size and type
c) Flow Rate Accuracy
Run a controlled infusion with a known liquid (such as saline or distilled water) at standard rates (e.g., 1 mL/hr, 5 mL/hr). Measure the volume delivered over time and compare it with the expected output.
Calibration Frequency Tip: Perform this test every 30 days for standard hospital usage. In high-throughput environments, weekly checks are ideal.
3. Replace Consumables and Maintain a Clear Log
All syringe pumps have wear-and-tear parts. While many internal components are built for years of use, external or semi-mechanical components degrade faster, especially with frequent use.
a) Replace Syringe Mount and Grips
These components often endure mechanical stress during every use. Look for:
- Loose syringe grips
- Slippage or misalignment
- Unstable plunger pressure
Over time, replacing worn mounts can drastically improve performance consistency.
b) Update Power Sources and Batteries
If your syringe pump is battery-powered or has a rechargeable unit, monitor its charge cycles. Replace the battery pack when:
- Charge retention drops
- The unit heats up
- It fails to charge fully or consistently.
c) Keep a Maintenance Log
This is essential for regulatory compliance (especially under ISO and NABH) and useful for internal tracking. The log should include:
- Cleaning dates
- Calibration test results
- Error or alarm records
- Replacement of parts
- Serial numbers and service technician notes
Digital logs are easier to search and integrate into hospital asset management software.
Additional Best Practices
In addition to the above, here are a few bonus practices to elevate your syringe pump care protocol:
- Train staff regularly: Even experienced staff benefit from refreshers on safe handling, loading syringes correctly, and recognising error signs.
- Follow OEM guidelines: Refer to the manufacturer’s manual for specifications on syringe compatibility and part replacements.
- Label your pumps: Label each unit, especially in larger setups, with a unique ID and maintenance schedule for quick reference.
- Schedule preventive maintenance: Coordinate with biomedical engineers for quarterly or biannual in-depth checks beyond your routine inspections.
Why Choose AKAS Infusions?
At AKAS Infusions, we believe that high-quality technology deserves equally high-quality support. As India’s largest manufacturer of syringe infusion pumps, we design our equipment with durability, ease of use, and maintenance in mind.
Our syringe pumps are equipped with:
- Intelligent alarm systems
- User-friendly interfaces
- Precision-driven plunger motors
- Syringe compatibility flexibility
- Low-maintenance architecture
Whether you manage a single ICU or a multi-speciality chain of hospitals, our devices are engineered for long-term performance with minimal upkeep.
We also offer:
- Scheduled calibration services
- Original spare parts
- Service training for biomedical teams
- Customised after-sales support
Want to explore syringe pumps that work as hard as you do? Browse our full range at Akas Infusions.
Conclusion
The syringe infusion pump may be small, but its role is anything but minor. From critical medication delivery to complex lab protocols, its accuracy makes all the difference.
Maintenance isn’t just about protecting equipment, it’s about preserving the patient’s trust in the care they receive.
By following this simple checklist:
- Clean and inspect regularly
- Test and calibrate accurately
- Replace parts and log everything
…you’re ensuring the long-term performance and safety of your syringe pumps, and by extension, the quality of care itself.
And if you’re looking for syringe pumps that deliver consistent performance backed by reliable support, AKAS Infusions is here to help.